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Bhuwalka Castings & Forging Private Limited – Witnessing Nearly 85% Yield Improvement in Just 6 Months With ADSTEFAN

Modern Indian foundries are equipped with state-of-art technologies and competitive simulation software that enable them to manufacture castings and cater to the highest degree of precision required in the process, production, and development of a variety of castings – all these to ensure timely delivery to their customers. See how Bhuwalka Castings, a modern foundry in Bangalore’s Kolar district (India) witnessed about 85% yield improvement within 6 months of deploying ADSTEFAN.

With Hitachi’s ADSTEFAN, Indian foundries and casting designers can access cutting-edge technologies and deliver high-quality products to exceed customers’ expectations.

Transforming Castings Manufacturing By Pushing the Limits with ADSTEFAN

Bhuwalka Castings & Forging Private Limited manufactures castings of about 10,000 metric tonnes per annum, specialises in making castings using the furan sand resin system and caters mainly to pumps and valves, machine tools, and automotive dies markets. Before using ADSTEFAN, the company was relying on the knowledge of the technical heads solely to understand the probability of casting defects. That was an expensive affair as all the trials had to be done on the castings. Soon, the company realised that a reliable casting simulation software was needed. Hitachi’s ADSTEFAN software was the preferred choice of Bhuwalka Castings because of:

Cost-effectiveness ADSTEFAN was cost-effective when compared to its competitors.

Simulation speed ADSTEFAN enabled the company to use the same settings and have several iterations, which in turn hastened the understanding to make the castings.

Support from Hitachi Hitachi’s constant support (both remote and physical) on how to effectively use ADSTEFAN encouraged the company to adopt the software.

※Effects vary depending on business scale and usage

Adding Value to Business

Within a few months of deploying ADSTEFAN, Bhuwalka Castings & Forging Private Limited got the following benefits:

The Way Forward – India as the Reliable Partner & Supplier

“The future of foundry in India is bright and the foundry industry is growing rapidly. Customers across Europe and America are looking at India as a reliable partner and supplier. I see a good future in this business. We have to adopt new technologies if we want to cater to multinational companies.” – Mr. Akshay Bhuwalka, Executive Director of Bhuwalka Castings & Forging Private Limited.

Technology is the key enabler for Indian foundries if they want to remain relevant and competitive in the market today. ADSTEFAN is helping Indian customers to embrace technology and deliver the promise of a brighter tomorrow.

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