Ghaziabad Precision Products Private Limited Leverages ADSTEFAN for Precision Casting

In the foundry industry, casting simulation software replicates the way molten metal flows and solidifies in a virtual environment and suggests the design modifications needed to enhance the casting quality as well as reduces the time and costs associated with physical prototyping. See how the Ghaziabad Precision Products Foundry division ushered in process optimisation with casting simulation software ADSTEFAN.

With ADSTEFAN, Hitachi Industry & Control Solutions Ltd. provides reliable casting simulation systems that have been continuously addressing customers’ expectations over decades.

Transforming India’s Casting Industry by Tackling Challenges With Smart Solutions

Engineering conglomerate, Ghaziabad Precision Products Foundry division, situated in the Sitarganj city of Uttarakhand, India specialises in shell molding of precision parts casting. It introduced Hitachi’s ADSTEFAN Gravity Package in July 2020 to impart quality, which has always been its strength, to its casting designs to continue serving customers with high-quality products – ADSTEFAN’s state-of-art virtual prototyping solution and feasibility analysis provided all these and much more.

The optimal casting design is very critical in producing high-quality casting parts; and the excellence of a casting design is verified by trial production, based on which foundries can see whether the parts are cast without defects. If there are any defects identified at this point, then to solve those defects, yet another round of design and trial becomes necessary. This increases the development time and incurs production loss. Hence, getting the casting design right the first time through reliable casting simulation not only produces high-quality products but also saves time and money at foundries.

For quality casting designs that result in efficient product launches, Ghaziabad Precision Products Private Limited leveraged ADSTEFAN’s virtual prototyping to verify casting designs on the desktop first and run the production successfully on the shop floor from the very beginning. The company believes that a well-orchestrated design process plays a crucial role in new product introduction.